Professional 4x1.2x3.6m 110-Ton Natural Gas Galvanizing Furnace System | Energy-Efficient & Automated Hot-Dip Line

Professional 4x1.2x3.6m 110-Ton Natural Gas Galvanizing Furnace System | Energy-Efficient & Automated Hot-Dip Line
 

WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. specializes in designing and manufacturing advanced, energy-efficient hot-dip galvanizing production lines for global markets. Our latest offering—a fully automated 4m (L) x 1.2m (W) x 3.6m (H) natural gas galvanizing furnace system—combines innovative technology, environmental sustainability, and high productivity. Designed to handle up to 110 tons of zinc with a maximum output of 4.5 tons per hour, this system is ideal for structural steel components, guardrails, pipes, and various metal profiles.

The system integrates multiple energy-saving and eco-friendly features, such as waste heat recovery for preheating assist agents, acid bath heating, and drying stations. Our patented waste heat utilization technology reduces natural gas consumption by approximately 2-3 m³ per ton of processed material, while enclosed acid rooms and dual-side zinc fume extraction systems minimize emissions and improve workplace safety.

Automation is at the core of the line, featuring a Siemens PLC-based control system (S7-1500/1200), PROFINET industrial networking, and intuitive HMI interfaces for real-time monitoring and operation. The line supports both automatic and manual modes, with video surveillance, emergency stop functions, and comprehensive fault diagnostics ensuring smooth and safe production.

Key technical parameters are summarized below:

This galvanizing line is not only designed for high efficiency and low operational costs but also complies with international environmental standards. Ideal for export-oriented projects, it represents a reliable and sustainable solution for modern metal processing plants.